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- Product Introduction
1. Structural Design
This customizable tool rack features a scientific structural layout, combining a forward-shifted center of gravity with a widened base, significantly enhancing overall stability. Even when fully loaded with tools, it maintains a stable structure, effectively preventing tipping caused by collisions or frequent tool placement, providing reliable support for frequent shop floor operations.
2. Process Characteristics
This product offers a high degree of customization. The size and hole diameter of the rack can be precisely adjusted to meet specific needs, and the type and number of hooks can be flexibly configured to suit specific usage scenarios. This customized process accommodates tools of varying sizes, allowing for organized storage of everything from tiny screwdrivers to heavy wrenches and even odd-shaped tools. The layout and functionality are perfectly aligned with user preferences, ensuring efficient tool access.
3. Applicable Scenarios
This customizable tool rack has a wide range of applications, meeting tool storage needs in a variety of scenarios. In factory production lines, it can help achieve standardized management of tools; in auto repair shops, it can keep maintenance tools in order and reduce searching time; in home garages, it can put various tools in their proper places and keep the space tidy; in laboratories, experimental tools can be stored in order for easy operation and use.
Confirm hole types (round/square/irregular), hole diameter, hole pitch, arrangement method (matrix/honeycomb/custom)
Evaluate plate thickness (usually 0.5-6mm) and material choice (aluminum/stainless steel/galvanized steel, etc.)
Provide DFM (Design for Manufacturability) suggestions to avoid design conflicts
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Applicable Scenarios
High precision complex patterns
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Precision
±0.1mm
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Features
No burrs, smooth hole edges
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Applicable Scenarios
Large batch standard holes
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Precision
±0.15mm
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Features
High efficiency, cost-effective
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Applicable Scenarios
Extra-thick plates (>10mm)
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Precision
±0.2mm
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Features
No thermal deformation
·Hole pitch tolerance·
±0.1mm (precision grade) / ±0.3mm (standard grade)
·Burr height·
≤0.05mm (requires secondary deburring)
·Standard round hole·
Use multi-station dies for simultaneous punching
·Irregular hole·
Custom tungsten carbide molds
Bending radius ≥ 1×plate thickness
Use micro-beam plasma welding to reduce thermal deformation
(Full inspection or sampling inspection)
Control within ±0.05mm
Deformation ≤ 0.3mm/m²
| Parameter | Standard Value | Remark |
|---|---|---|
| Min Hole Diameter | ≥ Thickness × 0.8 | Prevent Punch Breakage |
| Edge Distance | ≥ Thickness × 1.5 | Avoid Edge Deformation |
| Hole Pitch | ≥ Thickness × 2 | Ensure Strength |
| Material | Recommended Thickness | Feature |
|---|---|---|
| Aluminum 5052 | 1.0-3.0mm | Lightweight Preferred |
| Stainless Steel 304 | 0.8-2.5mm | Lightweight Preferred |
| Galvanized Steel SECC | 1.2-3.0mm | Cost-effective |
(Depth ≤ 0.3× Thickness)
(M3-M8 Thread Holes)
Coordinate Measuring Machine
(Hole Position Full-Size Inspection)
Roughness Tester
(Hole Wall Ra ≤ 3.2μm)
Salt Spray Test Chamber
(According to ASTM B117 Standard)
Scratch-Resistant PE Film Wrap
Corrugated Cardboard Spacer Protection
Wooden Box Reinforcement
(For Oversized Panels)
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